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P300 - Pacific Flyer
P300 - PFA Mag P300 - Pacific Flyer

 

 

A New Plane in Aussie Skies

 Attracts Much Interest at 

Wings Over Wagga

By Barry Pendleton

Alpi Aviation "Pioneer 300"

 

 

Introduction

The desire to have one's own aeroplane is nothing unusual for enthusiasts of aviation. Having a PPL and flying occasionally was not enough but the expense of owning an aeroplane seemed prohibitive, especially in the GA arena. My search over the years was extensive until my partner introduced me to the Alpi Aviation Pioneer 300 via a "Wings over New Zealand" calendar. Two Pioneer 300s in formation was enough to encourage me to contact the Australasian dealer.

Four weeks later I was in New Zealand and being greeted by Logan McLean, the Australasian Agent for Alpi Aviation. Logan loaded me into a Pioneer 200 and we Hew around the North Island landing at farms and private airstrips. Logan introduced me to the farmers and businessmen flying Pioneer 300s, and took me up demonstrating their characteristics. The relationship between Logan and the Alpi owners in New Zealand is something to behold. After flying these planes in NZ my plans to purchase a kit was put into effect. I decided to retire from work and embark on a career in aviation, the ultralight variety.

Acquiring an Ultralight Plane

My order was for a Pioneer 300 kit that was the same as the New Zealand demonstrator plane. I also stated that I wanted a fast build model that would allow me to get up and flying at the earliest opportunity. Fortunately the Popular Flying Association (PFA) in the UK had reviewed the Alpi Aviation products and stipulated a kit format that would meet their regulatory requirements. The Recreational Aviation Australia advised, that what the PFA approved would be acceptable here in Australia. I ordered the UK kit version of the Pioneer 300. The purchase was in Euros so the timing of the purchase can be an advantage. The agreement to purchase was in November 2004, and I awaited with bated breath for it to arrive. Christmas and shipping issues delayed the arrival until 20th April 2005, when a twenty foot container arrived containing a complete aircraft kit minus the engine.

Having spoken to other builders of imported aeroplane.; kits, I was expecting boxes of bits and pieces and much sorting out to do. I was expecting a builder's manual that required a LAME (Licensed Aircraft Mechanical Engineer) to interpret, and I was expecting to spend a lot of time considering what to do first, where to start and who was sufficiently experienced to give me advice. I didn't need to bother, the UK kit version of the Pioneer 300 is a builder's delight, especially a novice builder with little more knowledge than that required for building model planes.

UK Kit

Alpi Aviation has prepared a perfect kit for the amateur wishing to get flying quickly, yet have the pleasure of being able to say "I built this aeroplane". Meeting the 49%-51 %, rule, this kit is complete. Primarily it is an assembly job with most of the holes already drilled. Unlike others I have seen. the accuracy of all pre-cuts and drilling is very accurate; just follow the instructions and it all comes together perfectly.

The wooden frame of the fuselage is already encased in its carbon-fibre fuselage shell. The horizontal stabiliser is of carbon-fibre and has a lot of strength. The woodwork for the wings and control surfaces are complete. Attachment of the wingtips, fitting of the fuel tanks, navigation lights and cladding with fabric is all that is required. A few coats of paint finishes the job.

Alpi have certainly organised their kits to make it easy for the home builder. All the bits and pieces for any particular job are packaged together so that you just pick up the required parcel or kit-bag, then follow the instructions. Talking of the instructions, the builder's manual is very comprehensive for each individual task. At the start of each chapter the re is a list of items required for that task. The manual instruct you to find the relevant kit-bag containing all the items to complete the task and where to start. As I had never built an aeroplane before I did approach this project with a bit of apprehension. At no stage in the construction of my Pioneer 300 did I feel lost or bewildered, in fact, the speed of progress encouraged me on.

An extra, that I didn't purchase but built in myself, was the aileron trim. This has turned out to be an excellent addition. Having now flown 38 hours, l have used the aileron trim often. The varying lateral weight distribution, with using fuel or carrying a passenger on occasions, allows me to trim the aileron to case lateral control pressure on the "stick", basically allowing hands free flying. The rudder trim control surface was already built into the rudder but if hadn't ordered the electric servo to operate it. I connected this up but it is not used as frequently as the aileron trim.

Probably the most difficult task in the assembly of the plane was the fitting of the canopy. There were many angles to rake into account and trimming the canopy frame required patience. If the option is available to have the canopy fitted al the factory, then that would be a wise choice.

Engine of Choice

I decided I wanted to demonstrate loyalty for Australian made products in this Italian kit. The Jabiru 3300 six cylinder, 120 hp engine seem the obvious choice. I had test flown a Jabiru fitted Pioneer 300s in New Zealand and was very impressed. Consequently, I ordered a Jabiru powered Pioneer 300 kit that included the engine mount, air box, muffler, propeller extension, the installation kit, and engine instruments. I decided to purchase the engine here in Australia, closer to the time that I required it.

I found the people at Jabiru to be extremely helpful and accommodating. My phone calls and emails for advice were treated with urgency and the attention to "my problems" were patiently handled. A subsequent visit to Bundaberg with my pioneer 300 was again greeted with great hospitality and attention. Besides, the sound of a Pioneer 300 with the Jabiru 3300 is great cruising over head.

Professional Help

As I was keen on completing the construction and getting the aeroplane flying, I decided not to do all the electrical wiring myself. I did, however, run some of the cables and terminate them with cable connectors. The electrical work I did was done so that I could progress aspects of the construction that would be closed in access, such as the covering of the wings and control surfaces, as construction progressed. A particular item that has worked very well for me was the installation of an antenna in the rudder. My friend Phil, a trained radio technician, built me a dipole antenna. This antenna fitted neatly in the rudder frame and has subsequently worked perfectly, and outwardly no sign of the radio aerial.

I employed Jake from Aero Assist, to complete the electrical wiring of the plane, as I wanted to get the plane flying as soon as possible, and I regarded my knowledge of electrics as primitive. You know what I mean... electricity... can't see it... don't understand it... things happen and you don't know why...! Well, that work was done and it looks professional too. I must admit, I haven't learnt much even through looking "over the shoulder", and all the wires are the same colour - white, bundles of them!

Painting the plane was something that I could do. I had a compressor and a spray gun and enthusiasm. Well, "everyone" told me "DON'T DO IT". They said the paint job is what people see and I could spoil an otherwise good job. I mean "EVERYONE" told me that. Well, being winter with a few warmer days over 15°, it couldn't be that hard. I wasted a hit of paint and a lot of rime rubbing out the paint runs. Luckily I had enough paint left to have a professional spray painter to redo the lot. He engaged me as his apprentice - gratis of course, to completely rub down the surfaces to be painted. The result was positively fantastic. You would think the completed plane was all "glass". Moral - take heed of "everyone" who tells you not to paint it yourself. Bill Millar is an "artist" in his trade.

 

Start of a New Adventure

Getting the plane back from the paint shop was the beginning of the end of the construction adventure. I was unashamedly boasting about the result. My partner Julia, started organising a champagne and nibbles/open garage afternoon for her friends to have a look at the plane. Wait a minute, they're not plane buffs, these are book club people... I wasn't going to have a parry - I thought. Well, everyone wanted to come along, so I thought I had better invite some of my friends and some flying enthusiasts who may be able to talk about aeroplanes. Great success - great success - again "everyone" thought "I" was wonderful, and so clever to be able to build such a thing.

Four and a Half Months

Really, this project was such a cinch. From the moment I decided that I was going to have a look at one of these planes, and to fly one, everything has fallen neatly into place. The arrival of the kit was impressive with all the bits and pieces secured inside a twenty foot container. The comprehensive manuals with all the individual tasks itemised, items bundled into conveniently numbered plastic bags. Finished items were in fact that... ready to paint. The quality of the finished product was amazing. I did not have to prepare the wings and control surfaces before covering with fabric

I must admit that I did work on the plane's construction full-time. I was retired. Yes, four and a half months to assemble the plane and ready to ship it to the airfield. One week of which was taken off to bathe myself in sunshine up north. Logan spent a week with me showing me how to apply the fabric and assist in fitting the engine. Many people have difficulty in believing me when I tell them the time taken, but it is a fact. The Pioneer 300 UK kit is truly a quick build and fly away aeroplane.

Conclusion

I am extremely pleased that I chose an Alpi Aviation Pioneer 300 UK kit as my first plane to build. I have been satisfied in all aspects with my decision. The build was extremely rewarding to me personally, and the enjoyment I have had in flying this superbly designed aeroplane is nothing short of sensational. The plane is quick, cruising at 130 knots burning around 20 litres of fuel an hour. It will cruise quicker, 140 knots, if I fitted a cruise rated propeller. At the SAAA `Wings Over Wagga', my Pioneer 300 won the award for the best RAAus wooden constructed aircraft. Not bad if say so myself?

For More Information Contact:

Pioneer Aviation UK Ltd
The Byre, Hardwick, Abergavenny, Monmouthshire NP7 9AB
Tel: Frank on 07957 846849
FAX: 01873 850973
Internet: keren@pioneeraviation.co.uk

Website: www.pioneeraviation.co.uk 

 

 

 

 


 

Send mail to keren@pioneeraviation.co.uk with questions or comments about this web site. Thank you.
Last modified: June 12, 2007